Diesel Exhaust Fluids (DEF)

Diesel exhaust fluids (DEF) help selective catalytic reduction (SCR) diesel engines meet the EPA’s near-zero emissions standards by lowering toxic nitrogen oxide exhaust levels as a vehicle is operated. Use of this fluid is mandatory in these diesel engines operating on U.S. roads and on farmlands. Read Less

Frequently Asked Questions

What is Diesel Exhaust Fluid (DEF)?

Diesel Exhaust Fluid (DEF) is a non-toxic, colorless, and odorless liquid composed of 32.5% high-purity urea and 67.5% deionized water. It is used in Selective Catalytic Reduction (SCR) systems to reduce nitrogen oxide (NOx) emissions from diesel engines. DEF is injected into the exhaust stream of diesel vehicles, where it reacts with NOx gases in the presence of a catalyst to produce harmless nitrogen and water vapor, thus significantly lowering the environmental impact of diesel exhaust. DEF is crucial for meeting stringent emissions regulations, such as those set by the Environmental Protection Agency (EPA) in the United States and similar bodies worldwide. It is stored in a separate tank on the vehicle and is consumed at a rate of approximately 2-3% of diesel fuel consumption, meaning a vehicle using 100 gallons of diesel would use about 2-3 gallons of DEF. The fluid is sensitive to temperature, freezing at 12°F (-11°C), but it can be thawed and used without losing effectiveness. DEF is widely available at truck stops, automotive retailers, and service stations, and it is essential for the proper functioning of modern diesel engines equipped with SCR technology. Running out of DEF can lead to reduced engine performance and increased emissions, and in some cases, vehicles may not start or operate until the DEF tank is refilled. Overall, DEF plays a vital role in reducing the environmental impact of diesel engines, helping to ensure compliance with emissions standards and contributing to cleaner air quality.

How does DEF work in reducing emissions?

Diesel Exhaust Fluid (DEF) is a key component in reducing emissions from diesel engines, specifically targeting nitrogen oxides (NOx), which are harmful pollutants contributing to smog and acid rain. DEF is a non-toxic, colorless solution composed of 32.5% urea and 67.5% deionized water. It is used in conjunction with Selective Catalytic Reduction (SCR) technology, a system designed to convert NOx into harmless nitrogen and water vapor. When diesel fuel is burned in an engine, NOx is produced as a byproduct. The SCR system, located in the exhaust stream, injects DEF into the hot exhaust gases. The heat from the exhaust converts the urea in DEF into ammonia (NH3). As the exhaust gases pass through the SCR catalyst, the ammonia reacts with NOx in a chemical process known as reduction. This reaction transforms NOx into nitrogen (N2) and water (H2O), both of which are naturally occurring and non-polluting. The effectiveness of DEF and SCR in reducing emissions is significant, often achieving NOx reduction rates of up to 90%. This technology not only helps diesel engines meet stringent environmental regulations but also improves fuel efficiency and engine performance. By reducing NOx emissions, DEF contributes to cleaner air and a reduction in the environmental impact of diesel engines. DEF is stored in a separate tank on the vehicle and is consumed at a rate proportional to fuel usage, typically around 2-3% of diesel consumption. Regular refilling of the DEF tank is necessary to ensure the SCR system functions properly. Failure to maintain adequate DEF levels can lead to reduced engine performance and increased emissions, as well as potential legal penalties for non-compliance with emissions standards.

What happens if I run out of DEF while driving?

If you run out of Diesel Exhaust Fluid (DEF) while driving, the consequences depend on the vehicle's make and model, as well as the regulations in your region. DEF is crucial for the operation of the Selective Catalytic Reduction (SCR) system, which reduces nitrogen oxide emissions in diesel engines. Here's what typically happens: 1. **Warning Indicators**: Initially, the vehicle will display warning lights or messages on the dashboard indicating low DEF levels. These warnings usually start when the DEF tank is about 10-20% full. 2. **Performance Limitations**: If the DEF is not refilled, the vehicle may enter a "limp mode" once the DEF is completely depleted. This mode restricts engine power and speed to encourage the driver to refill the DEF tank. The speed may be limited to around 5-20 mph. 3. **Engine Start Prevention**: In some vehicles, if the DEF tank is empty, the engine may not restart once turned off. This is a regulatory requirement in many regions to ensure compliance with emissions standards. 4. **Potential Fines**: Operating a vehicle without DEF can lead to non-compliance with emissions regulations, potentially resulting in fines or penalties. 5. **Damage to SCR System**: Continuously running a vehicle without DEF can cause damage to the SCR system, leading to costly repairs. To avoid these issues, regularly check DEF levels and refill as needed. DEF is widely available at fuel stations, auto parts stores, and dealerships.

How often do I need to refill DEF?

The frequency of refilling Diesel Exhaust Fluid (DEF) depends on several factors, including the vehicle's DEF tank size, fuel consumption, and driving conditions. Typically, DEF consumption is approximately 2-3% of diesel fuel consumption. For example, if your vehicle consumes 100 gallons of diesel, it will use about 2-3 gallons of DEF. Most modern diesel vehicles have DEF tanks that range from 5 to 10 gallons. Given the average DEF consumption rate, you might need to refill the DEF tank every 3,000 to 5,000 miles, assuming average driving conditions and fuel efficiency. However, this can vary based on the vehicle's make and model, driving habits, and load conditions. It's important to monitor the DEF gauge on your dashboard, as it will provide alerts when the fluid level is low. Many vehicles will give a warning when the DEF level drops to around 10-20% of the tank's capacity. If the DEF runs out, the vehicle may enter a reduced power mode or not start at all, as DEF is crucial for reducing emissions and meeting environmental regulations. To ensure optimal performance and avoid any operational issues, it's advisable to check the DEF level regularly and top it off as needed, especially before long trips. Always use high-quality DEF that meets ISO 22241 standards to prevent contamination and potential damage to the vehicle's Selective Catalytic Reduction (SCR) system.

Can I use water instead of DEF?

No, you cannot use water instead of Diesel Exhaust Fluid (DEF). DEF is a specific solution made of 32.5% high-purity urea and 67.5% deionized water, designed to reduce nitrogen oxide emissions in diesel engines equipped with Selective Catalytic Reduction (SCR) systems. Using water instead of DEF can damage the SCR system, lead to increased emissions, and potentially void vehicle warranties.

Is DEF harmful to the environment?

Diesel Exhaust Fluid (DEF) is not inherently harmful to the environment. DEF is a non-toxic, colorless, and odorless solution composed of 32.5% urea and 67.5% deionized water. It is used in Selective Catalytic Reduction (SCR) systems in diesel engines to reduce nitrogen oxides (NOx) emissions, which are harmful pollutants contributing to smog and acid rain. By converting NOx into harmless nitrogen and water vapor, DEF helps diesel engines meet stringent emission standards and reduces their environmental impact. However, the production and disposal of DEF can have environmental implications. The manufacturing process of urea, a key component of DEF, involves energy consumption and emissions. Additionally, improper disposal of DEF can lead to water contamination, as urea can promote algal blooms in water bodies, disrupting aquatic ecosystems. Overall, while DEF itself is not harmful to the environment, its lifecycle, including production and disposal, must be managed responsibly to minimize any potential negative impacts.

What are the storage requirements for DEF?

Diesel Exhaust Fluid (DEF) is a non-hazardous solution composed of 32.5% urea and 67.5% deionized water, used in Selective Catalytic Reduction (SCR) systems to reduce nitrogen oxide emissions in diesel engines. Proper storage of DEF is crucial to maintain its quality and effectiveness. Here are the key storage requirements: 1. **Temperature Control**: DEF should be stored in a temperature-controlled environment. The ideal storage temperature is between 12°F (-11°C) and 86°F (30°C). DEF can freeze at 12°F, but it will thaw without losing its effectiveness. Prolonged exposure to temperatures above 86°F can cause the urea to decompose, reducing the fluid's efficacy. 2. **Material Compatibility**: DEF should be stored in containers made of materials compatible with urea, such as stainless steel, polyethylene, or polypropylene. Avoid using materials like carbon steel, aluminum, copper, or zinc, as they can react with DEF and contaminate it. 3. **UV Protection**: DEF should be protected from direct sunlight. UV rays can degrade the urea, so storage containers should be opaque or stored indoors. 4. **Contamination Prevention**: Ensure that storage containers and dispensing equipment are clean and free from contaminants. Even small amounts of impurities can affect the performance of the SCR system. 5. **Shelf Life**: DEF has a shelf life of about one year when stored under optimal conditions. Regularly check the expiration date and use older stock first. 6. **Ventilation**: Store DEF in a well-ventilated area to prevent the buildup of ammonia vapors, which can occur if the fluid degrades. By adhering to these storage guidelines, the integrity and performance of DEF can be maintained, ensuring compliance with emission standards and the efficient operation of diesel engines.