Vehicle Puller Tools

Pullers and separators help remove heavy parts or tightly fitted components in auto body shops. U-joint pullers remove worn U-joints by dissembling drive lines and bearing cups. Rear axle pullers remove the rear axle and bearings on passenger vehicles and light-duty trucks. Read Less

Frequently Asked Questions

What is a puller and how does it work?

A puller is a tool designed to remove parts such as gears, pulleys, bearings, or other components from a shaft or housing. It typically consists of a central screw and arms or jaws that grip the part to be removed. Pullers are used in various mechanical and automotive applications to facilitate the disassembly of components without causing damage. There are several types of pullers, including: 1. **Two-Jaw and Three-Jaw Pullers**: These have two or three arms that can be adjusted to grip the part. The central screw is turned to apply force, pulling the part off the shaft. 2. **Bearing Pullers**: Specifically designed to remove bearings, these pullers have jaws that fit behind the bearing, allowing it to be pulled off the shaft. 3. **Hydraulic Pullers**: These use hydraulic pressure to exert force, making them suitable for removing larger or more stubborn components. 4. **Slide Hammer Pullers**: These use a sliding weight on a rod to create impact force, useful for pulling parts that are tightly fitted or corroded. To use a puller, the arms or jaws are positioned around or behind the component to be removed. The central screw is then tightened, which exerts force on the component, pulling it away from the shaft or housing. In hydraulic pullers, a hydraulic pump is used to apply pressure instead of manually turning a screw. Pullers are essential for maintenance and repair tasks, as they allow for the safe and efficient removal of components without damaging the parts or the surrounding area. Proper use of a puller requires selecting the right type and size for the specific application to ensure effective and safe operation.

How do you use a U-joint puller?

1. **Preparation**: Ensure the vehicle is securely lifted and supported. Remove the driveshaft from the vehicle, if necessary, to access the U-joint. 2. **Positioning**: Place the U-joint puller over the U-joint. Align the puller so that its arms are positioned around the yoke and the screw is centered over the U-joint cap. 3. **Securing**: Tighten the puller’s arms to grip the yoke securely. Ensure the puller is stable and properly aligned to avoid slippage. 4. **Applying Force**: Use a wrench or ratchet to turn the screw of the puller clockwise. This will apply pressure to the U-joint cap, pushing it out of the yoke. Continue turning until the cap is fully removed. 5. **Repeat**: Once one cap is removed, reposition the puller to remove the opposite cap. Repeat the process for all caps on the U-joint. 6. **Inspection**: After removal, inspect the U-joint and yoke for any damage or wear. Clean the area before installing a new U-joint. 7. **Installation**: If replacing the U-joint, align the new U-joint in the yoke and press the new caps into place using a press or a hammer and socket, ensuring they are seated properly. 8. **Reassembly**: Reinstall the driveshaft to the vehicle, ensuring all bolts and connections are secure. 9. **Testing**: Lower the vehicle and test for proper operation, checking for any unusual noises or vibrations. 10. **Safety**: Always wear safety gear and follow manufacturer instructions for both the vehicle and the puller tool.

What are the different types of pullers used in auto body shops?

1. **Slide Hammer Pullers**: These are versatile tools used to pull dents out of panels. They consist of a long metal rod with a handle on one end and a sliding weight on the other. The weight is slid along the rod to generate force to pull out dents. 2. **Stud Weld Pullers**: These pullers use a stud welder to attach a metal stud to the dented area. A pulling tool is then used to pull the stud, and consequently, the dent, back into place. 3. **Hydraulic Pullers**: These are powerful tools that use hydraulic pressure to pull out large dents or to realign frames. They are often used for more severe damage that requires significant force. 4. **Glue Pullers**: These pullers use special adhesive tabs that are glued to the dented area. A pulling tool is then used to pull the tab and the dent out. This method is often used for paintless dent repair. 5. **Chain Pullers**: These are used for pulling out larger sections of a vehicle's body. Chains are attached to the damaged area and then pulled using a winch or another pulling mechanism. 6. **Frame Machines**: These are large, stationary machines used to pull and straighten vehicle frames. They use hydraulic rams and chains to apply force to the frame, realigning it to its original specifications. 7. **Dent Lifter Tools**: These are small, hand-held tools used for minor dents. They have a lever mechanism that allows for precise control when pulling out small dents. 8. **Pneumatic Dent Pullers**: These use compressed air to create suction and pull out dents. They are often used for quick, minor repairs. 9. **Electric Dent Pullers**: These use electrical current to heat and pull out dents, often used for small, precise repairs.

How do you remove a rear axle using a puller?

1. **Preparation**: Ensure the vehicle is on a stable, flat surface. Use wheel chocks to prevent movement. Lift the vehicle using a jack and secure it with jack stands. Remove the wheel and brake drum or rotor to access the axle. 2. **Access the Axle**: Remove any components obstructing the axle, such as the brake caliper, brake line, or ABS sensor. Ensure all connections to the axle are disconnected. 3. **Remove Retaining Bolts**: Locate and remove the bolts or clips securing the axle to the differential or axle housing. This may involve removing a differential cover or accessing C-clips inside the differential. 4. **Attach the Puller**: Position the axle puller over the axle hub. Ensure the puller is centered and securely attached. The puller typically has arms or legs that grip the hub or flange. 5. **Apply Force**: Use a wrench or impact tool to turn the puller’s central bolt or screw. This action will exert force on the axle, pulling it out of the housing. Apply steady, even pressure to avoid damaging the axle or surrounding components. 6. **Remove the Axle**: Once the axle is free, carefully slide it out of the housing. Be cautious of any remaining fluid or debris. 7. **Inspect and Clean**: Inspect the axle and housing for wear or damage. Clean the area to ensure a smooth reinstallation. 8. **Reinstallation**: If replacing or servicing the axle, reverse the steps for reinstallation. Ensure all components are securely fastened and properly aligned. 9. **Test**: Once reassembled, test the vehicle to ensure proper function and address any issues before regular use.

What safety precautions should be taken when using pullers and separators?

1. **Personal Protective Equipment (PPE):** Wear safety goggles, gloves, and steel-toed boots to protect against flying debris and accidental drops. 2. **Inspection:** Before use, inspect the puller and separator for any signs of wear, damage, or defects. Ensure all parts are in good working condition. 3. **Correct Tool Selection:** Use the appropriate size and type of puller or separator for the job to prevent tool failure and ensure effective operation. 4. **Secure Setup:** Ensure the workpiece is securely clamped or held in place to prevent movement during operation. 5. **Alignment:** Properly align the puller or separator with the workpiece to avoid uneven force application, which can cause tool or workpiece damage. 6. **Force Application:** Apply force gradually and evenly. Avoid sudden or excessive force to prevent tool breakage or workpiece damage. 7. **Clear Work Area:** Keep the work area clear of unnecessary personnel and obstacles to prevent accidents. 8. **Follow Manufacturer Instructions:** Adhere to the manufacturer's guidelines and instructions for safe and effective use. 9. **Avoid Overloading:** Do not exceed the tool's rated capacity to prevent tool failure and potential injury. 10. **Use of Extensions:** If extensions are necessary, ensure they are securely attached and rated for the required load. 11. **Regular Maintenance:** Perform regular maintenance and lubrication of the tool to ensure optimal performance and longevity. 12. **Training:** Ensure all operators are adequately trained in the use of pullers and separators and understand the associated risks. 13. **Emergency Procedures:** Be aware of emergency procedures in case of tool failure or accident. 14. **Environmental Conditions:** Use tools in appropriate environmental conditions, avoiding wet or slippery surfaces that can lead to accidents.

Can pullers be used on all vehicle types?

No, pullers cannot be used on all vehicle types. Pullers are specialized tools designed to remove components such as gears, pulleys, bearings, and other press-fitted parts from shafts or housings. The suitability of a puller depends on the specific design and size of the vehicle component it is intended to remove. Different vehicle types, such as cars, trucks, motorcycles, and heavy machinery, have varying component sizes and configurations. Pullers come in various types, including gear pullers, bearing pullers, and pulley pullers, each designed for specific applications. The size and strength of the puller must match the component being removed to avoid damage to the part or the tool itself. For example, a small gear puller used for a motorcycle may not be suitable for a heavy-duty truck's larger components. Similarly, specialized vehicles like electric cars may have unique components that require custom or specific pullers not commonly available. Additionally, some vehicle components are designed to be removed using other methods, such as hydraulic presses or specific manufacturer-recommended tools, rather than pullers. Using an inappropriate puller can lead to damage or safety hazards. Therefore, while pullers are versatile tools, their use is limited by the specific requirements of the vehicle type and component involved. It is essential to select the correct puller for the task and vehicle to ensure safe and effective removal of parts.

How do you maintain and store pullers and separators?

To maintain and store pullers and separators effectively, follow these steps: 1. **Cleaning**: After each use, clean the tools thoroughly to remove any debris, grease, or residue. Use a mild detergent and water for general cleaning, and a degreaser for stubborn grime. Dry them completely to prevent rust. 2. **Inspection**: Regularly inspect the tools for any signs of wear, damage, or corrosion. Check for bent or cracked components, and ensure that all moving parts function smoothly. Replace any damaged parts immediately to maintain safety and efficiency. 3. **Lubrication**: Apply a light machine oil or a specialized tool lubricant to all moving parts, such as threads and joints, to ensure smooth operation and prevent rust. Wipe off any excess oil to avoid attracting dust and dirt. 4. **Calibration**: Periodically check the calibration of pullers and separators to ensure they are functioning accurately. This is especially important for precision tools used in critical applications. 5. **Storage**: Store the tools in a dry, cool place to prevent rust and corrosion. Use a tool chest or cabinet with individual compartments to keep them organized and protected from damage. Consider using silica gel packs to control humidity. 6. **Protection**: Use protective covers or cases for additional protection against dust and moisture. Ensure that the tools are stored in a way that prevents them from falling or being knocked over. 7. **Training**: Ensure that all users are trained in the proper use and maintenance of pullers and separators to prevent misuse and extend their lifespan. By following these steps, you can ensure that pullers and separators remain in good working condition, extending their lifespan and maintaining their performance.